Pattern - Roughing

This pattern creates a multiaxis toolpath that can be used to rough out pocket-shaped geometries. This calculation base type uses STL meshes, as well as iges geometries, as input. The user must specify the floor, wall and ceiling surfaces before the system then automatically creates the roughing toolpath. The parameters are identical to the triangle, mesh-based roughing cycle, which includes the adaptive roughing feature.

Pattern

Three patterns are available:

Offset from floor

Here, the cuts generated are all offset cuts from the floor.

The following animations are based on this part.

A grey rectangular object with a curved edge
Description automatically generated with medium confidence

Trim cuts

You can see that upper cuts are trimmed according to the shape of the part.

A white cube with black lines
Description automatically generated

Offset from ceiling

The cuts are created as an offset from the selected ceiling surface. Note that due to the shape of the floor, a large amount of rest material will be left over.

A white cube with black lines
Description automatically generated

Morph between ceiling and floor

With morphing the toolpath gradually morph between the floor surface and the ceiling surface.

A white cube with black lines
Description automatically generated

Adaptive roughing

Adaptive roughing strategy ensures that the cutting conditions remain almost constant. This offers great improvements compared to conventional constant offset roughing strategies. The strategy avoids full-width cuts by constantly measuring the engagement volume of the tool with material and by gradually removing material off the remaining stock. It guarantees a stable load on the tool, which allows an increased material removal rate at higher feedrates and reduces the overall machining time.

Advantages:

Features:

A close-up of a cigarette
Description automatically generated

 

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