Cimatron Die Design Functions

The following functions appear under the Die Design menu and/or Die Design Guides.

The table below can be sorted; it has clickable headers that sort the table by the clicked column. The table is initially sorted by Function name.

Menu Section   Function  

Forming Shape

Add 2nd (Forming) Row

Add a second row of forming shapes while copying the shapes of the first row as they are or as mirrored parts.

Tools

Add Binder Part

Add a binder part that holds the binder faces. These are the peripheral faces that are created to assist in the design of forming punches and will later on be used to cut the punches and matrix.

Add Die Component

Add Die Set

Add a die set (plates and components of a die) from the catalog to your die.

Forming Shape

Add Forming Shape

Add a forming shape (where the part is gradually unfolded) to the forming environment. This is usually imported from an existing forming shape, however, an external part may also be added.

Transfer Die Set

Add Forming Shape to Die Set

Add forming shapes to die sets.

Insert

Add Insert

Create the insert geometry and its cutting object including reliefs and cut the plate with it.

Insert

Add Insert from Catalog

Add an insert part from the catalog.

Insert

Add New Part

Add a part/component to the assembly/sub-assembly.

Strip Forming Shape

Add to Strip

Add a forming shape to the strip.

Forming Shape

Add Transfer Shape

Create a forming shape (where the part is gradually unfolded) by defining the appropriate transfer shape over a selected blank. Transfer shapes are used to create the minimum area nesting shapes (to use the minimum material) for the Transfer die. The new forming shape includes the selected blank(s) and the chosen transfer shape.

Insert

Add Wedge

Add a wedge to a solid object to lock it in position. A cutting object can also be selected.

Geometry Manipulation

Addendum

Create addendum faces between the blank faces and the binder. Addendum faces are those that bridge between the part (blank) faces and the binder faces. A predefined list of cross section shapes are available for the definition of the addendum faces.

Tools

Assign Comp.

Assign predefined attributes to selected plates or components, according to their role.

Springback

Auto Alignment

Automatically align two similar objects (B-rep and Mesh) with each other. This function is useful when you import a scan of a manufactured part and compare it with the designed model to look for deviations, or may be used as the first stage in the Warpage Compensation process. The automatic alignment allows to easily match the scanned model to the original model.

Geometry Manipulation

Auto Blank on Binder

Blank a set of adjacent stitched and skinned faces on the extension of other sets of planar and cylindrical faces, using finite element analysis (FEA).

Insert

Automatic Cut

Cut component(s) automatically by component(s) with Cutting Objects according to their cutting rules.

Geometry Manipulation

Bend

Bend objects around an axis.

Geometry Manipulation

Blank on Binder

Blank a set of adjacent stitched and skinned faces on the extension of other sets of faces, using finite element analysis (FEA).

Blanking

Blank

Create or edit the blank for the electrode, using finite element analysis (FEA).

Strip

Carrier Sketcher

Create a sketch for the carrier. The Sketcher is invoked and the sketch features of the carrier are automatically displayed.

Strip

Cookie

In Cimatron, a Cookie is an automatic curve offset and extension. Cookies are especially useful in die design and strip development because they quickly automate the overlap of punch areas; however, the Cookie function has many applications outside of die design. For example, for clearing pocket corners or creating contours for Wire EDM. Cookies can either extend an entire edge or just act in selected corners. Several options in the Cookie function provide complete control over every aspect of the shape and offset distance.

Springback

Create Points on Skin

Create points with a constant difference the points, ignoring areas with a small curvature. The points are created as a point cloud. These points can then be used in the Springback table of points.

Tools

Cut Active

Cut a part by active and parting surfaces of an opening direction.

Insert

Cutting Object

Create a new object that will be marked and used as a cutting object.

This function is displayed if a part is activated.

Transfer Die Set

Define Die Sets & Stations

Create the appropriate sub-assemblies under the Tool Design assembly and create a suitable array for the placement of forming shapes.

Material

Define Standard

Define the material standard (Generic, UNI, DIN, etc.).

Piercing Design

Delete Analysis

Delete a piercing Hole Analysis.

Forming Shape

Delete Forming Shape

Delete a forming shape from the forming environment.

Transfer Die Set

Delete Forming Shape from Die Set

Delete forming shapes from die sets.

Strip Forming Shape

Delete from Strip

Delete a forming shape from the strip.

Nesting

Delete Nesting

Delete the existing nesting definition.

Add Die Component

Die Components

Add die components from the catalog to your die.

Geometry Manipulation

Die Cut

Cut a forming shape with a 2D or 3D contour.

Tools

Die Forces

Calculate, display, and manipulate die forces.

Geometry Manipulation

Die Plate Compensation

Compensate the bend on the upper and lower die plates to prevent the work piece from being stuck in the die tools when the press is open.

Add Die Component

Die Set Plates

Add die set plates from the catalog to your die.

Blanking

Die Skin

Create a skin (with no thickness) from an object. This enables clear and easy analysis of operations in the system.

Geometry Manipulation

Drawbead

Create drawbeads to control material flow into the die cavity, forcing stretching and limiting cracking and wrinkling in the stamped part.

Material

Edit Database

Edit the material database.

Transfer Die Set

Edit Die Sets & Stations

Edit the die sets and stations created using the Define Die Set & Station Settings function.

Nesting

Edit Nesting

Edit the existing nesting definition.

Insert

Extrude

Extrude a contour to add or remove material.

This function is displayed if a part is activated.

Forming Shape

Form CS

Create a Form CS (Coordinate System) on a forming shape. The Form CS is the master UCS for a forming shape part. The positioning of the parts in the forming shape assembly is defined according to this UCS.

Piercing Design

Hole Analysis

Analyze piercing holes. The holes are analyzed, arranged into groups according to their shape and size, and then marked by a contour on their circumferences.

Geometry Manipulation

Import By Reference

Import geometry from another part in the assembly to the active part by defining the origin and axes of two UCSs.

Tools

Information

Display tooltip information about the selected entities.

Forming Shape

Insert & Reconnect

Insert a forming shape between two other forming shapes and create connections between them in the correct order.

Geometry Manipulation

L-Unbend

Unbend and flatten specific areas of the die part along planar faces. The length of the original faces remain the same without any changes after the unbending result is achieved. L-Unbend is similar to Unbend, but is used for cases where there are no rounds on the sharp edges.

Springback

Load Point Cloud

Load a CSV file of points (X1, Y1, Z1; X2, Y2, Z2...) and create a point cloud object.

Geometry Manipulation

Local Blank

Create a flat face out of a set of adjacent stitched faces using finite element analysis (FEA).

Springback

Match Points on Point Cloud / STL

Create pairs of vectors between source points (a point cloud or regular points) and target points (another point cloud or STL). The resultant pairing between the source and target points is saved in a CSV file. These points can then be used in the Springback table of points.

Springback

Match Points on Skin

To compensate for warpage, create pairs of vectors between a source body (a mesh, a point cloud or regular points) and their projection onto the skin of a target body (B-rep or mesh). The result is paired data between the source and target and can either be saved within the Cimatron file or saved in an external CSV file. This pairing can then be used for Springback Deform.

Add Die Component

Matrixes

Add matrixes from the catalog to your die.

Tools

Move Assembly

Move an assembly component around.

Nesting

One Part

Create nesting for a single part. This function enables you to create additional instances of one forming shape and place them in the X direction of the active UCS of the strip sub-assembly.

Piercing Design

Piercing Faces

Create faces marked as punches in the piercing hole islands. This function can be invoked after running the Hole Analysis function.

Strip

Progressive Copy

Copy geometry from forming shapes to the strip and progress it to the different stations.

Add Die Component

Punches

Add punches from the catalog to your die.

Strip

Punch Boundaries

Create a sketch defining the punch boundaries manually. The Sketcher is invoked and the sketch features of the punch boundaries are displayed.

Add Die Component

Punch Retainers

Add punch retainers from the catalog to your die.

Strip

Punch/Trim

Pick a contour and define a punch on the strip or only trim it. The trimming is progressed to the next stations.

Strip

Punch/Trim Curve

Define a contour that will be used to mark a punch or to trim the strip.

Punch

Punch Unit

Add a punch unit from the catalog to your die.

AutoForm

Receive Data From AutoForm

Receive analysis data from AutoForm using AutoForm's Share via QuickLink tool.

Once the simulation results are available, you can read, manage, and display the results in Cimatron. This powerful capability allows Cimatron users to fix issues that were found in the simulation and optimize their Die design in a seamless continuous process.

Forming Shape

Relocate Forming Shape

Relocate a forming shape in the forming environment.

Strip Forming Shape

Relocate in Strip

Relocate a forming shape on the strip.

Forming Shape

Replace Master Part

Replace the original part with an imported modified ECO "Master" part, and automatically apply all the operations that were performed on the original part onto the new part. This replaces a time consuming manual ECO change operation with a fast, automatic mechanism.

AutoForm

Send To AutoForm

Send die design data to AutoForm for analysis. Data preparation for AutoForm is an important step for executing a successful and accurate simulation.

The Send to AutoForm function is an interactive guided dialog that helps in selecting the required information (for example, Pilot, Trimming, Forming, and Cams) for AutoForm integration directly from the Strip. For a safer and faster selection, some entities are automatically selected by the tool and some require manual selection.

Tools

Setup

Open the Setup table and define default parameters in the die-related tabs.

Blanking

Show Analysis

Show the results of the finite element analysis (such as thickness strain and safety zone ranges) on a part where a blank has been created. This function can only be used on a file where a blank has already been created.

Add Die Component

Springs

Add springs and pistons from the catalog to your die.

Springback

Springback Deform

Deform a model based on start and end conditions. This can dramatically speed up and simplify modeling needed for springback compensation. Springback is the condition that occurs when sheet metal is cold-worked (stamped at room temperature); upon release of the forming force, the material has a tendency to partially return (spring back) to its original shape because of the elastic recovery of the material.

Add Die Component

Screws & Bolts

Add screws and bolts from the catalog to your mold.

Insert

Sketcher

The Cimatron Sketcher is the graphic environment used to create sketches - 2D parametric geometry. The 2D geometry can then be used elsewhere in Cimatron's hybrid environment, such as in Part Modeling functions or in NC. The Sketcher is a powerful, yet intuitive, tool enabling you to create and modify entities in relation to each other.

Strip

Strip Dimension

Define the dimensions of the strip. This includes the strip width, margins, start margin, and number of steps. This function is only active if Nesting has been created.

Punch

Trimming Punch

Create a trimming punch and create pockets for it in the relevant plates.

Geometry Manipulation

Twist

Twist objects around an axis according to specified angles.

Nesting

Two Different Parts

Create nesting for two parts. This function enables you to create additional instances of two forming shapes, placing them in the X direction of the active UCS of the strip sub-assembly in two rows. Mirror parts are considered as two different parts.

Geometry Manipulation

Unbend

Unbend and flatten specific areas of the die part along cylindrical and planar faces. The length of the original faces remain the same without any changes after the unbending result is achieved.

Geometry Manipulation

Unbend Solid

Straighten bent solid objects.

Blanking

Unfold

Create flat faces from a simple given 3D model (containing planar & cylindrical faces).

Tools

Update Setup Bounding Data

Update the size of the bounding box around the work part(s) that are shown in the Setup Mold Layout tab.

The following menu sections are available under the Die Design menu:

Add Die Component Tools

This group of functions is used to Add die components (such as die set plates, matrixes and more) from the catalog, to your die.

AutoForm Tools

This group of functions enables you to perform AutoForm operations.

Blanking Tools

This group of functions enables you to perform Blanking operations.

Forming Shape Tools

This group of functions enables you to add, relocate and delete forming shapes from the strip.

Geometry Manipulation Tools

This group of functions is used to manipulate geometry for die design.

Insert Tools (DieDesign)

This group of functions provide a simple automated way to add inserts, and enables you to establish pockets in the core and cavity at a very early stage in design, so that time consuming wire EDM and milling operations can begin on the first day of design.

Material Tools

This group of functions is used to set regional standards (Din, JIS, AISI, UNI, etc.) and to define materials belonging to these standards.

Nesting Tools

This group of functions enables you to place the blank forming shapes into the strip and organize them in a layout manner. Using this option you can control the utilization of the strip by arranging the blanks in the most efficient way.

Piercing Design Tools

This group of functions deal with large arrays of holes or openings existing in die parts. The output of these functions are faces with a Piercing Face attribute created for selected holes. The same holes (i.e. having the same edge ID) in a preceding forming shape are plugged with regular bounded faces, as they are not pierced yet (as far as the manufacturing process is concerned).

Punch Tools

This group of functions is used to create and place punches.

Springback Tools

This group of functions provides tools for compensating springback deformation.

Strip Tools

This group of functions is used for performing Die Strip operations.

Strip Forming Shape Tools

This group of functions enables you to create a forming shape and edit it by relocating it or deleting it from the system.

Tools

This is a general group of tools used for die operations.

Some functionality may be dependent on the product package. Contact your Reseller if you require a license.