Machining Technology

The machining strategy that you employ is controlled by the use of various machining technologies. In Cimatron, an NC machining technology consists of a Main Selection (the machining procedure group) and a Subselection (the actual machining procedure).

The machining technologies available in Cimatron are shown below, listed in alphabetical order by Subselection (see Technology Selection Mode to see how to display only a partial list of the Main Selection and/or Subselection options).

The following NC machining technologies and procedures are available (see below for a list of Legacy procedures).

The table below can be sorted; it has clickable headers that sort the table by the clicked column. The table is initially sorted by Subselection name.

  Main Selection (Technology)   Subselection (Procedure)  

Local Operations

3X Deburring

3X Deburring is a high quality toolpath that removes or chamfers burrs on external sharp edges. Cimatron can automatically detect the machined edges or they can be selected manually; however, the geometry must be of adequate quality for the automatic edge detection to perform optimally. 3X Deburring also offers automatic linking between segments and collision detection. Note that this procedure only supports ball or lollipop cutters and is identical to 5X Deburring.

Local Operations

3X Geodesic

3X Geodesic is a high quality toolpath that calculates an even 3D step over complex parts. It includes support for guide curves and undercut and considers the holder to prevent collisions. It is typically used for parts that require a high quality surface finish, such as mold and die cores and/or cases where a continuous toolpath (start-to-end without reentries) is required. This procedure is identical to 5X Geodesic.

5X Applications

5X Projection

5X Projection projects motion patterns onto machined faces. Machined faces can be regular CAD faces or mesh geometry.

Convert to 5X

5X Tilt

Convert single cutter 3-axis procedures to 5-axis procedures for those procedures that have not already been converted and use a ball cutter.

Contour Milling

5X Trimming

Cut surface edges after a vacuum forming process, deep drawn sheet metal parts and composite laminated parts.

Local Operations

Aiming Surface 3X, 4X 5X

Create 3, 4, and 5-axis tool motions on multiple surfaces, along a trajectory defined by an aiming surface.

Drill

3X

4X

5X

Automated Drill 3X, 4X 5X

The Automated Drill is an advanced drill programming application that supports 2.5 to 5-axis manufacturing as well as Thread Milling, Gun Drilling, Pockets, and Profiles.

2.5 Axes Milling

Chamfer Closed Contour

Cut along the edges of open contours.

2.5 Axes Milling

Chamfer Open Contour

Cut along the edges of open contours.

Remachine

Cleanup

Identifies and cleans unmachined areas that remain after previous machining operations.

2.5 Axes Milling

Cleanup 2D Pocket

Cut along the edges of open contours.

2.5 Axes Milling

Cleanup 2D Profile

Cut along the edges of open contours.

Remachine

Cleanup Contours Only

To enable the use of any cutter combinations, this procedure enables the creation of auxiliary contours in the Cleanup procedure, without creating motions. These contours can then be used later as input to any other procedure.
This procedure displays a limited number of the parameters that appear in the Cleanup procedure.
This procedure is only displayed in the Remachine subselection dropdown list if the checkbox option Cleanup - "Create Contours Only" Option is selected in the Preferences > General > General NC.

Connection

Connection

Create a 3-5-axis connection between two NC procedures via a safety clearance, using an automatic retract and approach definition.

Turning

Contour

Take a single turning pass along a shape, creating a smooth surface finish.
Used for finishing operations.

Transformation

Copy

Copy source procedures to one or more destination transformation elements.

Transformation

Copy Array

Copy source procedures to either a radial or rectangular array of transformation elements.

Remachine

Corners Plunge

Create plunging motions with a plunge cutter at rounded corners of pockets.

The pockets are created by the Pocket Manager.

The plunging motions are parallel to the cylinder of the corner that may be vertical or slanted.

The approach is parallel to the cylinder and the retract is horizontal.

Contour Milling

CurveMx 3x

Create 3-axis tool motions that trace a 2D or 3D contour, with or without reference surfaces. This function is ideal for machining the top of ribs that are defined only by their top contours.

Contour Milling

CurveMx 4x & 5x

Create 4 or 5-axis tool motions that trace a 2D or 3D contour, with or without reference surfaces. This function is ideal for machining the top of ribs that are defined only by their top contours and also for 4 and 5-axis slotting.

Drill

3X

4X

5X

Drill 3X, 4X 5X

Create standard cycles for drilling operations. Drill procedures can be 3, 4, or 5-axis.

2.5 Axes Milling

Facing

Cut along the edges of open contours.

Surface Milling

Finish Horiz. Planar Areas

Mill horizontal areas using either Parallel or Spiral machining.

Surface Milling

Finish Mill All

Mill all areas using either Parallel, Spiral, or Layers machining.

Surface Milling

Finish Mill By Limit Angle

Mill horizontal and/or vertical areas (divided by a slope angle) using different machining technologies.

Turning

Groove

Create geometry-independent rectangular grooves.
Used for predefined groove cycles.

Remachine

Guided Cleanup

The Guided Cleanup procedure ignores the direction vectors from the Remachine Segments Table. Each segment or group of segments are milled from the Z direction. In this case a Cleanup procedure is created for each direction.
This is a 3X procedure.

2.5 Axes Milling

Helical Closed Profile

Cut along the edges of open contours.

Measurement

In-Process Measurement

Optimize milling processes combined with feedback from part measurements while the part is on the CNC machine. This procedure performs part measuring operations on the CNC machine and validates the current machining results. You can chose whether to fine-tune successive machining operations (for example, change the cutter diameter compensation value) or to stop the machine to avoid out of tolerance machining.

Local Operations

Local 3X

Create finishing tool paths on multiple surfaces for 3-axis machining.

This procedure is very similar to 5X Production, limited to 3X machining only (regardless of the number of toolpath axes).

Turning

Lathe Drill

Create a hole in the center of the turning material.
Used for center holes (X0, Y0 coordinates).

Transformation

Mirror Copy

Copy source procedures about a mirroring entity to a destination transformation element.

Transformation

Mirror Move

Move source procedures about a mirroring entity to a destination transformation element.

Transformation

Move

Move source procedures to one or more destination transformation elements.

Remachine

Multi Axes Guided Cleanup

The Multi Axes Guided Cleanup procedure uses the direction vectors from the Remachine Segments Table. This procedure tilts all motions created by a pencil curve to the vector direction of that curve. Each segment or group of segments are milled by the direction associated with it, making it a 3+2 Axis procedure.
This is a 5X procedure.

5X Applications

Multi Blade - Basic/Advanced

Multi blade parts describes a part family. Typical part types are impeller (used for pumps) and bladed disks (or so called 'Blisks', used in aeroplane engines). These parts will be used to compress or transport a fluid or gas. They share different geometrical attributes and they are all constructed with the same elements.

Measurement

On Machine Inspection

Enable the programming of multiple probing measurements at the end of machining while the part is still on the CNC machine, automatically generating a Quality Assurance (QA) report.

Local Operations

Part Surface 3X, 4X 5X

Create 3, 4 and 5-axis tool motions for milling strips of adjacent surfaces, while following the parametric curves of these surfaces.

Remachine

Pencil

Machine one pass along all internal sharp corners in the part, as well as areas with radius of curvature smaller than the cutter radius. The results of this procedure are clean and smooth internal corners.

2.5 Axes Milling

Pocket - Finish Walls

Cut along the edges of open contours.

2.5 Axes Milling

Pocket - Parallel Cut

Cut along the edges of open contours.

2.5 Axes Milling

Pocket - Spiral Cut

Cut along the edges of open contours.

2.5 Axes Milling

Pocket - Stock Spiral

Cut along the edges of open contours.

5X Applications

Port Milling

The Port machining is used to create either a roughing or finishing toolpath for port type geometries. The aim is to reach the full area with a single toolpath, machining from the top and the bottom. The toolpath will be calculated on a triangle mesh. The idea here is to use a spine. This spine is a center line to the port's center. From here the cuts are projected perpendicular onto the port surface. Note that only ball mill are supported.

5X Production

Pro

Create finishing toolpaths on multiple surfaces for 3 to 5-axis machining.

This procedure supports 3 to 5-axis machining with a wide variety of machining strategies and cutters (including Lollipop and Slot Mill). You have full control over the cutter orientation and over the behavior between cutting motions. Up to four sets of check faces can be used, each with a different offset and a different response when a theoretical path gouges it. Defining machine limits and other machine properties are also available.

Multiple layers (based on 3D offsets) can be used, combined with gouge check and control and the use of drive surfaces allows roughing in 4 / 5X machining for special cases such as turbine blades machining.

2.5 Axes Milling

Profile Closed by Plane

Cut along the edges of open contours.

2.5 Axes Milling

Profile Closed Contour

Cut along the edges of open contours.

Surface Milling

Profile Closed Contour

Cut along the edge of closed contours, while following the shape of multiple part surfaces.

2.5 Axes Milling

Profile Open by Plane

Cut along the edges of open contours.

2.5 Axes Milling

Profile Open Contour

Cut along the edges of open contours.

Surface Milling

Profile Open Contour

Cut along the edge of closed contours, while following the shape of multiple part surfaces.

Remachine

Rest Milling

Calculates the milling regions based on the Previous Cutter, allowing any cutter combination and milling those regions using the Finish Mill by Limit Angle procedure technology.

Turning

Rough

Remove turning material using multiple passes on a shape. Various technologies are available, such as turning, pattern offsets or plunging.

5X Applications

Rough 5X

This feature creates a multi-axis toolpath that can be used to rough out pocket shaped geometries. This calculation-based type uses STL meshes as well as IGES geometries as input. Specify the floor, wall, and ceiling surfaces and the system automatically creates the roughing toolpath. The parameters are identical to the triangle mesh-based roughing cycle, including the adaptive roughing feature.

Volume Milling

Rough Parallel

Remove volume material. Cutting is performed in horizontal layers. The cutter passes are parallel when viewed from the Z direction.

Volume Milling

Rough Spiral

Remove volume material. Cutting is performed in horizontal layers. The milling is performed in spiral motions.

Local Operations

Ruled Surface 3X, 4X, 5X

Create a sequence of linked ruled surfaces, defined by two contours, and create tool motions for machining them following their parametric curves using 3, 4 or 5-axis machining.

The ruled surface is defined by connecting the endpoints (contour break points) of the curves of the two contours (open or closed) by straight line segments.

2.5 Axes Milling

Safe Closed Profile

Cut along the edges of open contours.

2.5 Axes Milling

Safe Open Profile

Cut along the edges of open contours.

2.5 Axes Milling

Slotting

Cut along the edges of open contours.

5X Applications

Swarf By Contours

SWARF (Side Wall Axial Relief Feed) machining, or also called 'flank milling', is a 5-axis simultaneous milling process. It will be used for machining fluid parts for turbo-engines or aeronautical parts like integral elements.

Turning

Thread

Create a thread on the outside or inside diameter of the turning material.
Used for lathe threading.

Volume Milling

Volume Pocket

Remove volume material from pocket features recognized by the Pocket Manager.

2.5 Axes Milling

VoluMill Pocket

Cut along the edges of open contours.

Volume Milling

VoluMill Rough

Remove volume material using High Speed Machining technology, while maintaining a constant chip width for all motions.

Turning

VoluTurn

Remove turning material using a cutter with a round insert. Smooth flowing motions are created that evenly distribute wear on tool inserts. VoluTurn is particularly well-suited to machining tough materials such as titanium and hardened steels.
Used for high-speed roughing using a round insert.

Legacy Procedures

Main Selection

Subselection

 

Remachine

Legacy ProceduresProcedures

Surface Milling

Legacy ProceduresProcedures

Volume Milling

Legacy ProceduresProcedures

Some functionality may be dependent on the product package. Contact your Reseller if you require a license.